Improve Your Life by Reusing Packaging Boxes

With the growing environmental awareness, both packaging suppliers and brand companies are paying more attention eco-friendly packaging boxes. Manufacturers and consumers as well are called for following the three R’s, that is, to reduce, reuse, and recycle the packaging boxes. It’s easy to understand ‘reduce’ and ’recycle’. But ‘reuse’ is the one with the greatest possibility.  Before throwing them in the recycle bin you can actually do much more than recycling. Especially if it’s a cardboard box, because of some specific characteristics of cardboard, you can have more room to reuse them in creative ways. Companies tend to design their packaging boxes in such a way that would encourage consumers to reuse after unboxing. Consumers are living a green life and contributing to the cause of “Go green” by simply reusing them. 

Reuse Plastic Gift Boxes

We all know that plastics take long to decompose in the natural environments. However, in many cases, we’ll have to choose plastic gift boxes as the perfect packaging solutions.

Let’s Plant some flowers

If you love gardening, growing new flowers and green plants is your hobby. And you’d probably have a lot of potted plants at your home and office area. You can use the used plastic boxes to flowers or grass over your desk top. By doing so, you’re improving your micro ecosystem while contributing to protecting the earth from global warming. These little pots of plastic gift boxes are going to last long.  So don’t haste to recycle them. For whatever size you got, fill them with soil, sow some seeds,  water them and wait for them to bloom. You can paint or wrap these boxes in any color or pattern. Places these small cute pots on your desks, in your bedroom or anywhere you want.

Reuse Cardboard Boxes

In this e-commerce era, you never lack cardboard boxes. Do you know you can use these shipping boxes for storage purposes and more more. Corrugated cardboard boxes withstand certain load so you can use them for storing. The cardboard shipping boxes are best for organizing files and books. Use them as they are or you can DIY modify them, up to your choice. You can place any book or folder in them to keep organized and dust free. You can also choose any rectangular brown kraft boxes…

You can save money and our planet by reusing cardboard cups, for example, to make pencil containers. You can even personalize them by applying attractive wrap papers or anything you like. All you need is your imagination. Turn those otherwise useless cardboard cups into a useful pen container and appealing decoration to your office desk at the same time. Most importantly, such a DIY art work can make you pleasant all day at the sight of it.

If you have a preschool child, then it’s a nice idea to make a wall clock with cardboard and something like a milk spoon as the clock hands. Paste it on the wall and teach your kid to read the time and it’s a kid’s room decoration as well. Kids never stop asking for new games and toys and you can find limitless solutions from used boxes. For example, you can DIY make a pinball game out of the used cardboard gift boxes to surprise your kids. So think again before throwing your packaging boxes, collect all of them and try to rack your brain to make an innovative piece of art. Also, you can do it together with your kids. It can provide you a good brain exercise as well as a happy parent-child time.

Cut the cardboard in the shape mentioned image. Place disposable cups on its side to give a perfect look. Place damaged CDs, and here you go.  You can make any toys and gadgets from these eco-friendly boxes like makers, solar oven, and much more.

You all know about eco-friendly gift boxes and how you can protect the global warming by using it. But by following DIY ideas mentioned above will also make you reduce the pollution.

How To Make Winning Custom Packaging Boxes

Nowadays, custom packaging are getting increasingly popular as manufacturers face tough market competition! Custom packaging solutions boost your products’ competitiveness and make certain things easier. If you are looking for customized packaging boxes for your goods, there are a few things you must consider before finalizing any deal. 

This article is going to address what important factors you must consider while seeking for the best possible custom boxes. 

Marketing Strategy 

Set tone for your packaging and put it in the context of your company’s entire product and marketing strategies. In this stage, you’ll do the market research to determine your market segmentations and learn your target consumers and potential competitors before finalizing the product design! And consider your custom packaging boxes as an integral part of the product design! Packaging is by no means an icing-on-the-cake accessory. Instead, it’s an indispensable and difference-making part of the product! So don’t slight it over until the product design is done. 

Unique Shapes 

To make a unique name for your company in the market in a short time, you should think of some out of the box strategies to help you stand out. Using custom boxes of unique & innovative shapes is one of the best and useful ideas. Say no to the old rectangle, square and round shapes of boxes. Brainstorm good ideas, ask your dealers to show you the latest shapes and/or mingle with your consumers to have some insight etc. You can have sleeves in your custom product packaging, or you can go for a transparent front. You may consider using custom plastic packaging boxes for some tricky shapes. Or you can search some existing offers in the market, e.g. this T-shirt shaped customizable watch box with hanger. It’s worth your efforts to figure out a novel shape that would make your products easily recognizable for the customers. 

Choose Material 

Material is another important thing to address. Choice of material hinges on which principle properties you would expect from the boxes. But generally, durability is a vital and common factor to consider for almost all occasions. For the safety of the goods, the material used for manufacturing should be strong and durable enough to keep the thing protected for longer periods. In present circumstances, Kraft, paperboard and plastic materials are being used the most as all of them are strong enough to withstand most damaging situations. Though the degree of durability differs among them and it’s necessary to further select up to your specific needs.

Other factors to consider include transparency, waterproofness, printing friendliness and chemical resistance, etc. These all need to be attended based on the specific requirements for the packaging. 

Minor Customized Options 

Today is era of personalization! Tough competition makes customization and personalization necessary, and the development of technology makes it affordably possible! 

Colors & Printing. People are always attracted to colorful displays. Make sure you get the solutions that can be customized according to your needs and liking. You would be able to select attractive designs, perfect-looking themes, captivating illustrations, and the required artwork. You can even select the color combination of your custom packaging boxes as per the nature of the business. Always keep in mind that the customers would always welcome such innovative designs and themes, and you might be able to generate more sales for your business. 

Inserts & inner designs. As much accent is given to the outside of packaging boxes, it does not mean that inserts and inner designs of the boxes could be overlooked. Actually, inner designs can be as important when it comes to unboxing experience! Few people would speak ill of iPhone series’ packaging boxes, which can be seen as a textbook case of inserts and inner design of packaging boxes! They are so clean and well-organized, simple but exquisite! You can sense that every corner of the inserts are precisely calculated and excellently manufactured! 

Finishing. The finishing of the boxes also plays a crucial role. Modern finishing techniques like embossing, UV coating and foil stamping would help you to improve the image of your brand, and the customers would distinguish your things easily in the stream of market competitors. 

Being Affordable 

Despite all the charm of packaging design, a prime factor that mustn’t be left over is the cost. When the packaging boxes take up too much cost and make the products accordingly overpriced, consumers’ interest in the products may be compromised or the dealers’ profit margins may suffer as a result. Ultimately, the clients will not be happy, and that will make the packaging a failure. So the manufacturers should strike a balance between cost and design. Besides, you can order custom packaging boxes wholesale at large quantities to cut some cost!

(Source: https://www.vingle.net/posts/3149965)

What to Factor in When Designing Candy Packaging?

Steady growth of the candy market has led to the boom of candy packaging design. However, despite the huge market, the competition is also tough. Candy manufacturers and consumers as well pay more and more attention to packaging appeal of candies. Then what factors shall we consider when designing candy packaging?

1. Adequate Protection and Containment

The basic protective function of packaging is related to the quality of the candy, and of utmost importance. There are many types of candies and confections, the main ingredients of which are generally granulated sugar, caramel, milk powder, cream, etc. Some may also be added with flavor, edible gum or starch. Thus proper packaging is needed for the preservation of candies. 

Due to the distinctive composition of the candies, the requirements for packaging materials selection greatly differs with candy types. Candies with low water content tend to absorb moisture and become sticky, while those with high water content are easy to shrink and grow molds and mildews. Stuffs like starch and butter, etc. are prone to oxidation and deterioration when exposed to air. Therefore, air-proof and moisture-proof function should be taken into account in candy packaging design and material selection.

2. Easy to Use

Whether the packaging is convenient to use also directly impacts on the confections experience. For example, sealing of the jelly cups should be secure enough to prevent breaking and consequent overflow of juice during the storage and transportation. But if the seal too hard to lift open, then it would backfire and have a negative impact on the sales. Candy packaging should always strike a subtle balance between fastness and convenience.

3. Food Safety Issues

Packaging has direct contact with candies. If there’s any toxic substance it will do harm to consumers’ health. Only food-grade materials can be used. When plastic packaging is involved, make sure it’s BPA free. Besides, candy packaging always features gorgeous printing. However, the toxic substances contained in inks and solvents will transfer.

4. Unique Shapes & Design

Branding & advertising have also become a feature of candy packaging. As a kind of snack food, candies are widely used in banquets, weddings, holiday gifts and other occasions. But wherever they are consumed, candy consumers are increasingly attracted by the packaging and appearance. The sweet and lovely packaging on the market attracts consumers' appetite and desire to buy. Make sure to create designs that distinguish the brands from competitors and appeal target consumer groups. 

5. Go Green 

Environmental awareness has been greatly aroused among the general public compared to decades ago. Thus make sure that your candy & chocolate packaging boxes designs have environmental care in perspective. Use eco-friendly materials and encourage consumers to reuse and recycle the packaging materials, etc. 

New Huawei Smart Watch Retail Gift Box Exposed

It is nothing new for mobile phone manufacturers to make smart watches. The new Huawei smart watch project that was initially reported in this past March have seen some updates. Recently, some media exposed a set of complete packaging photos of this Huawei smart watch, which appeared to be very deluxe. It seems that the long anticipated official release is around the corner.

Huawei Watch Cardboard Gift Box: Closed (Source: HDBLOG.it)

Huawei Smart WatchCardboard Gift Box - Open (Source: HDBLOG.it)

It can be seen from the exposed pictures that the outer packaging of the Huawei watch is a cubic black cardboard box with the "HUAWEI" logo debossed on the top. The surface of the box appears to be wrapped in no-frills leather material (probably textured specialty paper), which gives a simple luxury touch. When opening the box, it is just similar to packaging of every other mid-to-high-end watch. The smart watch is placed in the central slot clinging around a pillow support. The whole interior of the box seems to be velvet flocked and gold foil stamped words can be seen inside the lid. 

Editor’s comment: Huawei’s smart watches have been favored by many upon its exposure. The elegant dial is matched with a leather strap, which gives the impression of traditional high-end watches. As a smart watch, it can be connected to a mobile phone to view messages, heart rate monitoring and gyroscope and other functions are also readily available. It’s equipped with Qualcomm Snapdragon 400 processor and built-in 300mAh capacity battery.

Tips On How To Choose Watch Box

Watches are much more fashion and even symbol of status than timepieces. And your beloved wrist watches deserve perfect watch boxes. This article is aimed for those enthusiasts of authentic watches. 

Below are the 5 tips you should take into account in order to choose your perfect watch boxes:

1. Cushion and Support

The foremost purpose you need a watch box is of course to store your beloved gadget safe and sound. So make sure that the watch box offers a secure support like a soft pillow. And if the watch on the pillow is not fixed in place and subject to move of falling off, then the box absolutely needs to have a cushion lining on the inside. Preferably sufficiently line the box over every inch where there may be possible contacts with your watch, because hard material will probably scratch it. If you’re reading this article, you definitely won’t take any chance on your wrist watches, will you?

2. Durability

We’re not talking about anything like a replica. You want a watch box that’s strong, solid, and one that will last for a long time. The box will stand the environment and protect your watch(es) for many years. So don’t try to find a bargain and get a model which will break or lose gloss after a few months. Instead, spend a little more to get a stronger one. Actually, factoring in the box’s life cycle, you’ll find it’s worth every penny over time.

3. Design & Style

Watch boxes are not just for storage, it’s something where you put your cherished collections and even you may want to display them to your friends or like-minds. So design and styles matter. Though, there’s no single style that suits all. Just choose whatever you think the best. But you do have to pay attention to the material, shape, color, finish, etc.

4. Special Features

You may have some special needs for your wrist watches. For example, if you work or live outdoors oft-times, then the watch boxes need some extra features to survive the toughness. For example, you may need a waterproof watch box for men. Xavier Rosset, the Swiss Robinson, spent 10 months alone in a Pacific island, Tofua of Tonga. In this survival program filmed in 2008, he buried his wrist watch in the earth for protection for almost the whole stint. His watch stayed in good condition when he dug it out after almost 300 days.

5. Capacity & Multi-Purpose

Your choice of watch box is also largely up to how many watches you’re going to store with it. Single, double, 12 or even more? Or some would like to store their cuff-links among other stuffs together. There’s a huge difference, but there are always some vendors there to serve it, simply do the search and find your dream box.

Fun DIY Shipping Container Style Plastic Boxes

Packaging design is an integral part of product marketing. The quality of packaging makes or breaks the product sales. Both product manufacturers and packaging suppliers are racking their wits about creating the most attractive packaging. PacZone has created many novel & fun packaging boxes. The following shipping container style plastic box is one of them.

Cool Designs

These miniature shipping containers look like the real containers. They are just scaled down from the real ones and resemble the corrugated pattern outside. These boxes are made of hard ABS plastic, out of excellent manufacturing. Finish like spraying, electroplating can be applied. Also, customers are allowed to print whatever they want on the surface. Basically, you won’t have the cheap impressions that you normally have with some plastic or cardboard boxes.

Spacious Storage

Each single box measures 83*124*86mm and come in rectangle, of course, just as the real shipping container. With die-cut foam inserts, the container serves well a stacking watch case to store one wrist watch, while without insert, it’s a cool Stackable Container Sorting Boxes forgifts or other little gadgets.

 Stacking and DIY Combination

Here comes the most fun part of it: The box each will be provided with 4 connecting pins to connect and secure with other containers. So these boxes can be stacked and pinned together to form a stylish sorting cabinets. And you’re allowed to DIY and make these containers very personal!

Gift wrapping a box is not a rocket science. Instead, it's a culture to some extent. To gift wrap a box, the following 5 dimensions should be attended:

1. Shape of Gift Box

There are various shapes of gift boxes, such as cube, heart-shape, cylinder, cone, etc. But gift wrapping can not do without two basic packaging methods, square and cylindrical.

2. Color to Use

Color has a great influence on people's emotions. Therefore, the color of the packaging paper can be distinguished according to age and gender: men tend to be cool colors, women go with bright or elegant light colors, while for children bright & lively colors and patterns should be chosen.

3. Artistry of Gift Wrap

Each carefully handled gift wrapping all reflects a certain degree of artistry, and can pay attention to the role of ornamental bands, decorative flowers and other small embellishments in packaging. Such little attachments may greatly increase the artistic touch.

4. Knowledge of Gift Wrap

Gift wrapping is knowledge/culture-intensive, which many of us may be surprised to hear. It is necessary to well understand the subtlety of packaging materials. For example, small commodities are not recommended to use paper with large patterns. Vice versa, large items should not use paper with small patterns and of light colors. With the development of packaging materials and cultures, gift wrapping can truly become an art.

How to Gift Wrap a Box?

You can choose different packaging methods according to the nature of your gift's outer packaging.

1. Wrinkle-textured paper wrapping

Prepare several pieces of such wrinkle paper of the color that fits the recipient, beautiful ribbons, or silk threads. (This method is not suitable for bulky gifts.) 
First, wrap the gift with wrinkle paper, which can be wrapped directly into a candy shape(or other shapes that suit your occasions). The ends are fixed with ribbons or silk threads, and the paper edges are arranged into a flower shape. It can also be packed into a square toffee shape ... simply DIY with your creativity!

2. DIY gift box

Prepare a used cardboard box (larger than the original gift package). Choose watercolor paints, watercolor pens, glue, paint brushes, etc. according to the pattern you want to draw. 

Steps: First paint the carton with your desired color, then draw patterns according to the prepared graphic template. Finally, color up the way as you want.

Eco-friendly Packaging Materials for Food

Unfortunately, so far there's no perfect eco-friendly packaging material, which is both really environmentally friendly and economically feasible. There's yet a long way to go toward this end. Common environmentally friendly packaging materials for food are:

#1. Biodegradable plastics:

Plastic is generally difficult to degrade. Thus there are many plastic wastes buried in the ground that will not decay for several years. And there's the Great Pacific Garbage Patch, too. Biodegradable plastics refer to plastics that can be degraded by microorganisms into water, carbon dioxide (or methane) and biomass under specified conditions. The development of biodegradable plastic packaging materials and phasing-out of non-degradable plastic packaging materials are the major trends globally and becoming one of the most popular material R&D projects. Although degradable plastics are easy to process and the price is gradually decreasing, the prices remain too high to be popular compared to ordinary plastics. 

#2. Metal packaging materials:

Since metal packaging materials are easier to recycle and handle, the pollution of their waste to the environment is relatively smaller compared to plastics and paper. Commonly used metal packaging materials are tinplate and aluminum, which are widely used in the manufacture of food and beverage packaging cans;

#3. Glass - Eco-friendly packaging materials

Milk, soft carbonated beverages, alcohol and jams are generally packaged in glass containers, and some cooking utensils and tableware are also packaged in glass. The main characteristics of glass packaging materials are beauty, hygiene, corrosion resistance, low cost, and inert materials, which have little pollution to the environment; its disadvantages are that it is fragile, bulky, and expensive.

#4. Paper - Eco-friendly gift boxes packaging

Since paper products can be recycled again after use, a small amount of waste can be naturally decomposed in the natural environment, which has no adverse impact on the natural environment. Therefore, it is recognized that paper, cardboard and paper products are green products in the world, and meets the requirements of environmental protection. Therefore, paper/cardboard packaging is a good replacement of plastics, to some degree and plays an active role against white pollution.

The above four are the most common eco-friendly packaging materials. Try to use eco-friendly watch gift boxes! At the same time, more and more environmentalists are advocating multi-use textile bags to reduce environmental pollution.

Personalized Wedding Favor Ideas

1.  Rose Towel Favor

Imagine a bouquet towel, a soft and eternally blooming rose formed with towels!  As a wedding favor, the rose towel not only represents eternal happiness and sweetness, but also is practical and ornamental! 

2. Personalized Photo Album

A personalized high-end photo album will be a good choice. Put a group photo of the newlyweds and the guest(s), taken at the wedding ceremony, into the photo album. That will make the recipients feel that the photo albums are tailor-made for them. This could be a heart-felt wedding favor idea, but it may not be appropriate to everyone. 

3. Personalized Keychain

The customized keychain is also a unique wedding favor. A pair of custom-made cute little figure keychains, accompanied with a wedding card, is memorable, beautiful and practical.

4. Garden seeds Wedding Favors

Packets of garden seeds are wedding favor ideas that keep on giving. This idea is perfectly appropriate if you're having an outdoor wedding at a garden or farm venue. For the most useful seeds, choose easy-to-grow plants that flourish both indoors and outdoors — some options include lemongrass, basil, chives, lavender, and mint.

(Source: weddingwire.com)

5. Unique Favor Boxes

A simple and easy way to address the wedding favor ideas is to look for the existing items. There are many unique choices available on the market. PacZone offers a wide selection of bright & creative wedding favor boxes.

20 Creative DIY Gift Wrapping Ideas

Have you ever been worried about lack of nice gift wrapping ideas on many occasions? I believe most people do. This article gathers some creative yet pocket-friendly wrapping ideas. Hope you find them helpful!

1. Personalized gift wrapping with confetti

All you need is confetti and transparent double-sided tape to create a truly festive gift package.

(Source: idee-creative.fr)

2. Felt Roses

Stack you two shades of felt, and take a marker and trace a round object onto the top layer of felt. Cut through both layers so that you have two circles starting at the edge, cut a spiral in each circle. Using adhesive, secure the center of the rose and start wrapping, gluing...

(Source: mydesigndump.blogspot.com)

3. Fringed Goodness

After wrapping the gift in colorful paper, cut a variety of colored paper strips (we also used metallic cellophane) and then cut slits in each strip to make a fringe. 

(Source: crafts.tutsplus.com)

4. Gift with A Fabric Flower

5. Heart Cut Out Gift Wrapping

Cut out a simple shape -- like a heart or even a Christmas tree -- to add a little glitz to your gift.

(Source: thehousethatlarsbuilt.com/)

6. Typography Gift Wrap

The gifts don’t have to be lavish to be extraordinary. The more simple it is, the more it leaves a lasting impression, especially when you create it with great gift...

(Source: familyholiday.net)

7. Make The Wrap Part Of The Gift

Thoughtfully chosen recycled materials create elegant or creatively wrapped presents...Use a colourful tea towel and smart ribbon – the tea towel could even be part of the gift.

8. Gift Wrapping Idea with Maps

Maps continue to be a trendy decorating theme and, better still, many are large enough to wrap several small gifts or one large one. To make the wrap more personal, select a map that shows the recipient's birthplace or a favorite travel destination. 

(Source: hgtv.com)

9. Lovely Japanese gift wrapping ideas

You can use some colored clothing to use as gift-wrapping and make the present very special and artistic. The fact is there are many ways of wrapping cloths like tying a bundle or creating a flower like effect or a bow to make the gift wrapping special...

(Source: boredart.com)

10. Newspaper and Garden String

Just old newspaper and garden string! Wrap & tie it up .. that's it!

(Source: hgtv.com)

11. Paper Basket To Hold Treats

DIY paper basket to hold treats simply with used kraft paper, scissors and glue...A unique small candy gift basket is done!

(Source: blog.holamama.es)

12. Polka Dot Gift Wrap

I had been looking for some cutesy polka dot wrapping paper for a couple of photoshoots and couldn’t find it so I made it myself. ... White stamp pads are ordered online...

(Source: thehousethatlarsbuilt.com)

13. Puzzle Gift Wrap

Wrap your present with a word search wrapping paper for the puzzle lover of your life. It will be like two gifts in one. Be assured that wrapping paper will be saved to play with later and your ingenious creativity will be applauded too. This is one of the most creative gifts packing ideas.

(Source: floweraura.com)

14. Re-purposed Sweater Gift Wrap

Use some dated wooly sweaters on some of the packages...Simply cut off the arm and slid the cardboard gift box thru so it was nice and snug. I tied the remaining wool into a bow, and in the second picture just used a panel of the fabric for a different look.

(Source: boxwoodclippings.com)

15. DIY Studded Gift Wrap

Simply studded on the textured paper, then tied with string. Simple DIY creates a luxurious touch!

(Source: blog.whimseybox.com)

16. Tag for a Throw Gift

Cozy throw blankets holiday gifts. 

(Source: jacolynmurphy.com)

17. Teacher holiday Rudolph bag

Decorated with reindeer antlers and a red nose, it easily transforms into Rudolph. The faithful companion of Santa Claus will delight children as well as older children. A good introduction before discovering the gift ...

(Source: elle.fr)

18. Valentine Tag & Box

(thedesignboards.com)

19. Wax Paper Bow

Stick with basic, neutral wrapping paper choosing to dress up the package with fun design elements.  Wrap the boxes with a basic brown paper using the Elmer's double stick tape…You'll get an eco-friendly gift boxes!

(Source: whipperberry.com)

20. Bright Baubles

Pom poms are easy to make, especially with a handy pom pom maker (craft stores stock many of these). Again, start by wrapping the present in colorful paper. Then use a hot glue gun to affix a selection of little pom poms to the top of your present. You could also attach looped string to each pom pom and tie them to ribbon wrapped around the present so that the lucky present recipient can use them as Christmas ornaments afterwards.

(Source: crafts.tutsplus.com)

How to Design Custom Jewelry Packaging

Today's jewelry packaging design is mainly based on the shape and color use as marketing methods. Jewelry packaging is the external image and first impression left to consumers. So how to design a good jewelry package is extremely important.

Positioning of Custom Jewelry Packaging

Jewelry packaging is different from those of other commodities. Not only is the product itself noble, but its packaging design needs to highlight the brand culture. Jewelry packaging needs to satisfy people's psychological feelings, so the design positioning is usually elegant, gorgeous, expensive, and fashionable. Nowadays, some brands no longer pursues bright colors when designing jewelry packaging. Instead, the minimalist concept  is deemed by some as high-end, classic and timeless. They hold that minimal design will still make sense even after a few decade. 

Visual Appeals of Jewelry Packaging

Jewelry packaging is not only meant for protection of jewelry, but also needs to consider its aesthetics, so that customers can enjoy beauty in jewelry and its packaging, thereby promoting sales. The performance of the visual transmission of jewelry packaging is mainly the combination of text, graphics, colors and other elements, which brings beauty to customers.

To make the jewelry packaging more attractive, you need to start with the color. The color is generally common in the jewelry packaging. Single-color expression is mostly common, using the base color of the material as the main or only color tone, though multi-color expressions also exist. Color will bring different visual responses, and it is necessary to design from the consumer's psychology.

Choice of Jewelry Packaging Materials

Buyer and designers choose the preferred materials according to the brand positioning, design patterns, target markets & consumers, etc. Material must be determined before design work proceeds. And, vice versa, the design patterns affect the use of material. Usually, plastic, cardboard and wood are most common for main structures. Silk, high-grade paper, leather , PU among others or their combinations are used as auxiliary materials. Basically, there are 5 common types of material for jewelry packaging.  

1.  Low-to-mid-end plastic jewelry box

Most of the bulk jewelry boxes packaging on the market are made of plastic. Wrap with a layer of  leatherette paper outside. Such boxes are relatively cheap, generally used in silver jewelries.

2. Cardboard jewelry boxes

The greatest merit of paper & cardboard jewelry boxes may be being more eco-friendly. But they are not firm, nor good for long-term storage, and not necessarily cheaper, either.

3. Flocking jewelry boxes 

Flocking boxes are also made of plastic as the main structure, with surface flocking. They are lighter and look more beautiful. The plastic material is not so perceptible thanks to the velvet lining. Flocking boxes are relatively higher-grade than paper boxes. Also more commonly used for silver and gold jewelries.

4. PU jewelry boxes

Such boxes also use plastic molded structure, wrapped in paper or PU leather. This kind of packaging looks slightly more high-end while the cost is not too high. It is often used by some mid-end customers.

5. Wooden material. 

Solid wood jewelry box belongs to relatively high-end jewelry packaging, generally with solid wood as the main material, paint treatment, many companies use this solid wood jewelry boxes. Minimum quantities required are small, but the production cycle is long and it's much more expensive.

Jewelry packaging's focus has shifted from mere storage and protection in the past to the current integrated role of protection, storage and marketing. Not only the combination of simple shape, text, color matching, but also creates an brand image that impresses, maintain s the credibility and continuity of the brand.

PacZone employs unlimited creativity to create a series of custom jewelry packaging that belongs to your brand..

What do plastic recycle numbers mean? ♲

Plastic is very common in daily life and can be said to be everywhere. Generally, there's a triangle symbol at the bottom of plastic products. This triangle symbol is a plastic recycling symbol, ranging from 1 to 7. Each number represents a different raw plastic material for manufacturing. Therefore, the use varies. That is to say, there are 7 types of plastic in terms of recycling. The following is a brief introduction to the meaning of the 7 types of plastics.

#1 Recycle number "01"-PET (polyethylene terephthalate)

Mineral water bottles and carbonated beverage bottles are made of this material. Beverage bottles cannot be recycled for hot water. This material is heat-resistant to 70°C and is only suitable for warm or frozen drinks. High-temperature liquids or heating are easy to deform, and substances harmful to the human body are dissolved.

#2 Recycle number "02"- HDPE (High Density Polyethylene)

Plastic containers for cleaning products, bath products, and plastic bags currently used in supermarkets and shopping malls are mostly made of this material, which can withstand a high temperature of 110 ℃, indicating that plastic bags for food can be used to hold food.

#3 Recycle number "03"- PVC (polyvinyl chloride)

PVC may be infamous for its harm. The toxic substances easily released by such plastic products mainly come from two sources. One is the single molecule vinyl chloride that has not been completely polymerized in the production process, and the other is the harmful substances in the plasticizer added. These two toxic substances are easily released in presence of high temperatures and fats, and cause cancer when entering the human body with food. At present, containers of PVC has been less used for food packaging. If it is in use, never let it heat up.

#4 Recycle number "04"- LDPE (low density polyethylene)

Packaging materials like plastic wrap, plastic film, etc. are all made of this plastic. It does not have strong heat resistance. Generally, the qualified PE cling film will incur a certain degree of hot melting when the temperature exceeds 110 ℃, leaving some plastic agents that the human body cannot decompose.

#5 Recycle number "05"- PP (polypropylene)

Microwaveable meal boxes are made of this material and are resistant to high temperatures of 130°C. PP is the only plastic box that can go in a microwave oven and can be reused after careful cleaning. When it comes to reusable food contact, PP is highly recommended. 

But PP has its disadvantages, too:

 - High thermal expansion coefficient which limits its high temperature applications. 

 - Susceptible to UV degradation  

 - Poor resistance to chlorinated solvents and aromatics.

 - It is known to be difficult to paint as it has poor bonding properties.

 - High flammability.

#6 Recycle number "06"-PS (polystyrene)

This is the material used to make bowl-shaped instant noodle boxes and foamed snack boxes. It is both heat-resistant and cold-resistant, but cannot be placed in microwave ovens to avoid releasing chemicals under high temperature. Besides, it has high transparency and is relatively fragile.

#7 Recycle number "07"- PC and other categories

PC is a material that is widely used, especially for the manufacture of baby nursing bottles, water bottles, compact discs, etc. However, as it contains BPA (bisphenol A), it has been highly controversial. [BPA is a chemical that proves harmful to human health en environments. People with higher levels of exposure have an increased risk of cardiovascular disease, obesity and diabetes, according to some studies.] Experts pointed out that in theory, as long as bisphenol A is 100% converted into a plastic structure in the process of making, the product will be completely free of BPA, let alone releasing. However, if a small amount of BPA is not converted into a plastic structure of PC, it may be released and enter food or drink. Therefore, pay special attention when using this plastic container. After all, no one would risk his own health.

It must be noted that, #7 does not represent PC alone. All "OTHER" plastics that are not listed from #1 to #6 are categorized as #07. 

Cosmetic Packaging Molds Design - Plastic Injection

-- A small cosmetic bottle cap is so complicated to design

Cosmetic packaging produces a rich feeling for consumers, highlights the visual impact, and guarantees the function of the product. Cosmetic packaging can be combined with text, graphics, colors, shapes and a variety of personalized elements to present a variety of styles to meet the modern people's love for beauty and personalized pursuit, simplicity, freshness and elegance. Cosmetic packaging carries multiple meanings in today's packaging market. It can be seen that cosmetic packaging plays an important role in the display and sales process. Diversification, personalization, and refinement are the main development trends of cosmetic packaging in the future.

Fig.1 75ml Moisturizing Gel Cap Design Artwork

Basic appearance requirements of cosmetic packaging:

1. Plastic parts. They must be consistent with the sealed samples. No burrs or sharp edges are allowed. Those defects may cause human injury or affect the functions, or overall appearance.

2. Material requirements. Consistent with the sealed sample, no material replacement is allowed.

3. Flow marks (welding marks). Within one arm's distance from the eyes, not visually obvious.

4. Gap. In comparison with the samples, the gap between the cap and the bottle should not exceed 1mm.

5. Breakout. The breakout should be within the limits, and there should be no obvious scratching feeling when touched by hand.

6. Damage: The container is broken (damaged), or cannot be filled with content inside, compromised function and overall appearance. There should be no depressions, bruises, strains, scrapes, scratches, minor cracks, etc., within one arm's distance from the eyes, it should not be obvious to the eye, it should not affect the product logo, and it should be within the limits.

7. Hygiene: The contact surface is contaminated with foreign substances, impurities, hair, oil, stains, dust and other pollutants (mildew, blood stains, insect pests, etc.).

Graphic printing requirements for cosmetic packaging:

1. Hot Stamping/printing adhesion: Use 3M-810 tape for 1 minute, and then tear it off at a 45°～90° angle quickly. There should be no obvious fall-off or bottom exposure. The font should be clearly visible.

2. Electroplating/spraying adhesion: Use a utility knife to draw 4 to 6 squares with a length of about 0.2 cm on the electroplating/spraying area (scratch the plating/spraying coating), use 3M-810 tape After being stuck to the grid for 1 minute, it is torn off quickly at an angle of 45° to 90°, and it must not fall off.

3. Color difference: The color should conform to the standard sample, and should be uniform, and should not exceed the range of color limit.

4. Surface treatment: electroplating, spraying dotted or linear exposed bottom, pitting, etc., should be within limits.

5. Decoration: The requirements are clear, please note that the content of the manuscript must not be wrong, do not conform to the requirements, and there should be no ghosting of printed text or patterns, uneven edges or jagged edges, missing dots, color dots, etc., which must not affect the overall product appearance and The pattern should be within the limits (color points should not appear on the logo and within 0.5cm near it).

Technical Specifications of the Plastic Cap

Directional deviation: should be <1.5mm. The maximum external dimensions of the 75ML bottle cap products are 23.90±0.25 mm x 26.00±0.20 mm. The average thickness of the plastic parts is 1.65mm. The material of the plastic parts is PP, the shrinkage is 1.015, and the unit weight of the plastic parts is 3.80 grams. 

The technical requirements of plastic parts are that there should be no defects such as burrs, flow lines, pores, warpage, silver lines, cold materials, spray lines, air bubbles and so on. No mold release agent should be used in the molding of plastic parts. The outer cover should be straight, smooth, free from breakage, cracks, and burrs. The color of the outer cover should be uniform. The threaded structure of the outer cover should be intact. The fit of the cap and the bottle should be tight, without slipping or loosening.

Plastic Injection Mold Design

The plastic part is a round bottle cap type plastic part. There is a sealing column with a diameter of 2.15 in the inner center and a taper of 10 on the head. There is a circle of bones near the column to cooperate with the bottle. The bone position plays a strengthening role. There are many shallow grooves evenly distributed on the edge of the cover, which play a role in preventing rotation when the thread is removed. The plastic part has 4.5 internal threads, and the tooth shape is a non-isosceles triangle, see detail D in Figure 1. After analysis, this thread must be fully automatic rotary thread removal, not strong. The production volume of cosmetic packaging materials is huge, so these cosmetic bottle cap molds are multi-cavity molds, generally from 4 to 124 cavities. The number of specific cavities depends on the structure, accuracy, mold structure, presence or absence of the slider core-pulling mechanism, the presence and absence of multiple sub-types and forced demoulding, and the presence or absence of threading mechanisms. It is also related to the production capacity of the injection molding machine, whether it is hot runner molding, or whether it is fully automatic production. The 75ML moisturizing exposed cover mold adopts a mold cavity arrangement of 1 out of 8. The ranking method is 4 per row, and two rows are arranged in a straight line. The way of arranging the mold mainly needs to consider the design of the pouring system and the design of the unthreading mechanism.

Fig.2 Upper part diagram of the 75ML bottle cap mold

Due to the special structure of multi-cavity molds for cosmetic packaging materials, non-standard mold embryos are often required. When designing the mold, try to complete the mold function by adding templates on the basis of the standard mold base as much as possible. The non-standard mold embryo is 2330, and the moving mold adds two layers of templates to design and place the gear mechanism. The gate of the plastic part is a horn gate, which is a variation of the latent gate. The gate position is at the bottom of the edge of the bottle cap. The advantage of the horn gate is that the gate trace is small and does not affect the appearance of the plastic part. It can be automatically cut off when it is ejected, and the automatic separation of the plastic part and the runner condensate is realized, which is convenient for automatic injection molding.

Fig.3 Lower part diagram of the multi-cavity cap mold

For multi-cavity molds of cosmetic packaging materials, due to the large production volume, there are often requirements for injection molding cycles. In the case of a thread-releasing mechanism, the injection cycle of 10 ~ 15S is a common requirement. If the hot runner system is used for injection molding, the injection cycle may be shortened. The water transport circuits of the front and rear molds must be designed sufficiently, and the water transport must surround the circumference of each cavity insert to meet reasonable requirements. Another key link of the multi-cavity mold is the machining accuracy. The concentricity of the holes of each template must be within 0.015 in order to maintain the concentricity of the plastic parts. When the concentricity is out of tolerance, the front and rear molds are eccentric, and the wall thickness of the plastic parts will be uneven. After assembly, the bottle cap and the bottle body will have a large gap, and the phenomenon of scraping will occur, which will seriously affect the quality of the product. The dimensional tolerance of the insert in each hole is also within 0.015, making it interchangeable. The processing of the thread core of the movable mold should be noted that the design of the fixture to grind the screw teeth to the size can have high surface roughness requirements, to avoid manual polishing to deform the thread and cause the demoulding rotation to be uneven.

Fig.4 Cosmetic packaging mold design artwork

The mold adopts hydraulic motor thread removal mechanism to realize automatic thread removal. The hydraulic motor model is BM-R100. The hydraulic motor drives gear C (key 26) through the large gear 21 on it, and then drives the adjacent four gears A (key 13). Gear A then drives two gears B through the gear B drives another 4 gears A. The entire design is compact and the transmission efficiency is high. After the parting surface is opened, the plastic part is separated from the fixed mold, and the hydraulic motor drives the gear mechanism to rotate, which finally drives the rotating core 12 to rotate. At the same time, the push plate is springed up by 17mm under the action of the spring 8, limited by the plug screw 7 . The anti-rotation rings A and B on the push plate push the plastic parts out of the movable mold core.

Fig.5 Plastic injection molding design

To facilitate the processing of horn runners, the rotation stop ring is divided into A and B semicircles. A dynamic inner mold 34 and a dynamic inner mold insert 35 are designed at the bone position inside the plastic part, and a thimble is added inside to play a good exhaust effect, and a cooling circuit is designed. Rotor core material adopts DC53, heat treatment HRC56-58, rotor core and movable inner mold 34 only contact at both ends, in order to seal at the top, the bottom is contacted by self-lubricating bearings, and the middle is all evacuation section, which can avoid burning in motion dead. All moving parts and their mounting holes must guarantee machining accuracy.

The merit of the horn gate is that the gate trace is small and does not affect the appearance of the plastic part. It can be automatically cut off when it is ejected, and the automatic separation of the plastic part and the flow channel condensate is realized, which is convenient for automatic injection molding. Attention should be paid to the processing of the thread core of the movable mold. Designing the fixture to grind the screw teeth to the size can have high surface roughness requirements, avoiding manual polishing to make the thread.